EMI’s Tube Processing Centers help eliminate manual measuring, sawing, and notching, deburring, drilling, and repetitive material handling in your miscellaneous handrail department. Combining all these steps into one continuous process dramatically reduces direct labor and floor space requirements while increasing profitability.
Do you have 80 hours a month of sawing, notching, drilling, grinding and shaping?
Are you tired of your saw being backed up or broken down?
Do you cut material and parts that have to be right the first and only time?
Would a 75% reduction in pre-weld labor costs expand your market share?
Would a consistent fit and edge prep help keep your welders welding?
Is consistency important to your overall product performance and sales?
Would standardizing your products help you manufacture and sell more?
The EMI 2100 Series Tube Processing Machine is designed to offer precise and efficient tube processing solutions. Ideal for fabrication shops requiring high accuracy and reliability, this machine integrates advanced technology to streamline operations and deliver consistent results.
Capacity: Work round material up to 4" Sch 40 at 15lbs per ft occasional use up to 6" Sch 40 pipe max 19lbs per ft
Manual 6" 3-Jaw chuck
USA Manufactured CNC Control
Thermostatically controlled vortex cabinet chiller
High Precision Cutting: Achieves accurate cuts with minimal material wastage, optimizing productivity.
Advanced Control System: Features an intuitive interface for easy operation and minimal setup time.
Robust Design: Built to withstand demanding industrial environments, ensuring long-term reliability.
Versatile Applications: Suitable for various tube sizes and materials, enhancing processing capabilities.
Specifications:
Cutting Capacity: Up to 6 inches in diameter
Material Compatibility: Carbon steel, stainless steel, aluminum
Power Supply: 220V/3-phase
Control System: CNC with touch screen interface
Dimensions: 157.5 in x 59.1 in x 70.9 in
The 2444EL-SQRD is a CNC Plasma Cutting Machine that builds upon the capabilities of the TPC 2100, offering expanded material profile processing. This manual loading processor is engineered for precision and versatility, making it ideal for handling a wide range of material types and shapes.
Versatile Material Handling: Processes various shapes and lengths up to 24 feet.
User-Friendly Software: Features EMI’s intuitive PieceMaker software for easy operation.
Precision Cutting: Accurately cuts, profiles, and slots to reduce fitting hassles and warping.
Manual Loading: Allows for easy and controlled handling of materials.
Two Auto Supports: Provides stability and precision during the cutting process.
Versatile Cutting Capabilities: Cut any combination of diameters and intersection angles with ease.
Software: PieceMaker, EMI’s proprietary, user-friendly software package, simplifies the cutting process.
Miter Cutting and Profiling: Accurately miter cut, profile, cope, and burn holes and slots.
Precision Joints: Achieve precise joints to eliminate fitting hassles and minimize warping.
Machine Specifications:
Maximum Material Length: 24 feet
Material Types: Round, square, rectangle, angle, channel, and flat stock
Loading Type: Manual
Supports: 2 automatic supports
Software: PieceMaker proprietary software
Cutting Capabilities: Miter cutting, profiling, coping, hole, and slot burning
The EMI 2400 Series Tube Processing Machine sets a new standard in tube processing with its enhanced capabilities and precision engineering. Designed for high-volume production environments, this machine delivers superior performance and flexibility.
Capacity: The machine will handle 24ft stock lengths and generally work round material from 5/8” diameter tube to 4” Sch 80 pipe or a maximum of 15lbs per ft.
The adjustable chuck configures to hold round and square material from 5/8”-6”. It also holds rectangular material ½” x 1” through 6.0” x 6.0”.
Machine Comes Standard with an Auto Bundle Loader
Automated Operation: Reduces manual intervention and increases throughput with automated loading and unloading.
Precision Engineering: Ensures accurate cuts and bends for a variety of tube sizes and shapes.
Durable Construction: Engineered for heavy-duty applications, offering long-lasting performance.
User-Friendly Interface: Simplifies operation with a comprehensive control panel and programmable settings.
Specifications:
Cutting Capacity: Up to 8 inches in diameter
Material Compatibility: Carbon steel, stainless steel, aluminum, copper
Power Supply: 380V/3-phase
Control System: Advanced CNC with remote monitoring capability
Dimensions: 196.9 in x 70.9 in x 78.7 in
Weight: 4409 lbs
The EMI EL-SQRD Round & Square Processing Machine offers unparalleled versatility, capable of processing both round and square tubes with precision. This machine is perfect for fabrication shops looking to expand their processing capabilities without compromising on quality.
Capacity: The machine will handle 24ft stock lengths and generally work round material from 5/8” diameter tube to 4” Sch 80 pipe or a maximum of 15lbs per ft.
Manual Load and unload system designed to be robust and economically friendly.
Replace your tube bending machine by using EMI’s unique Bend Notching feature to create precise, repeatable, and efficient bends
Dual Processing Capability: Seamlessly switches between round and square tubes, providing flexibility in production.
High Accuracy: Delivers precise cuts and bends, ensuring consistent quality across different projects.
Compact Design: Occupies minimal floor space while offering maximum productivity.
Easy Operation: Equipped with an intuitive control system for quick setup and operation.
Specifications:
Processing Capacity: Round tubes up to 5 inches; square tubes up to 4x4 inches
Material Compatibility: Carbon steel, stainless steel, aluminum
Power Supply: 220V/3-phase
Control System: Digital interface with programmable settings
Dimensions: 118.1 in x 47.2 in x 63 in
Weight: 2646 lbs
The EMI ACPC Angle Channel Processing Machine is engineered for precision and efficiency in processing angle channels. This machine is ideal for fabrication shops that require reliable performance and high throughput in angle channel production.
Cut any combination of diameters and intersection up to 8x8” angles with no tooling changes
Reduce or eliminate manual measuring, sawing, notching, drilling, deburring, and repetitive handling
Layout and Coped Flat and Channel Stair Stringers in One Pass
Efficient Processing: Streamlines the production of angle channels with precise cutting and bending capabilities.
Robust Performance: Designed to handle heavy-duty applications with ease, ensuring consistent output.
Advanced Technology: Features a state-of-the-art control system for enhanced accuracy and productivity.
Versatile Applications: Suitable for a wide range of materials and channel sizes.
Specifications:
Processing Capacity: Channels up to 8 inches in width
Material Compatibility: Carbon steel, stainless steel, aluminum
Power Supply: 380V/3-phase
Control System: CNC with integrated diagnostics
Dimensions: 177.2 in x 66.9 in x 74.8 in
Weight: 3968 lbs
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